Tubeless: professional spoke rim sealing

Tubeless Conversion Index Page

These methods are the professional spoked wheel options I know of available in the UK. In the US Woody’s Wheel Works have been sealing rims for years, but even they admit it’s a tricky business. All will probably insist your supplied rim has a safety ‘MT’ bead.

Haan

Screensh

Based in Netherlands, Haan seal handbuilt wheels using Excel MT rims and their own CNC’d hubs (below left). They wrap the spoke nipples in a tape which allows tension adjustments (good for racers), then apply their secret sealant. It’s about £1500 for an Africa Twin wheel set. They also cater for retro-fitting spoke TL rims for looks, ie: replacing a bike’s perfectly good stock cast wheels which are tubeless anyway.

BARTubeless polymer band

cbxL311

I was one of the first in the UK to try this in late 2015 on my CB500X: permanent rim sealing by BARTubeless in Italy (left). They come with a 4-year guarantee. A polymer is applied and sets hard in the well of the wheel, which has been heated by steam.
The tyre was a Golden Tyre GT 201 tubeless on the back and a similar K60 on the front. More here and here. One thing with Bart and similar thick linings is that they take up a bit of well depth in the rim which reduces the slack needed for easy tyre fitting or removing. I recall the rear GT tyre was hard to fit.

x2k04

I thought I had no air loss but tbh I don’t think I checked much, and over a couple of months there was quite a lot of leakage. Could have been the tyre bead, the valve, even the alloy rim might be porous. At an MoT weeks later they noticed the pressures were well down, but the stiff TL tyres disguised this, as they so often do.
Note in the picture top left the label says not to drop below 1.6bar (21psi) because the rims used by RR then did not have MT safety lips. They probably offer safety-bead rims now; certainly on the Africa Twin Bart rims they now sell. In the UK, wheel specialists Central Wheel Services near Birmingham will BARTubeless two wheels for you.
Balance the cost of either of these proprietary rim sealings with the many hours but modest cost and possible satisfaction of doing it yourself.

tl-airtight

CWC Airtight
Central Wheel Components in the UK do a version of the Haan sealing band. They call it Airtight. and again, as far as I know, I was among the first to try it on my Himalayan ride to Western Sahara in 2019. It cost £120 a wheel then but it’s done in the UK (by ATS Euromaster, a UK tyre outlet owned by Michelin).

TL-CWCairtight
OLYMPUS DIGITAL CAMERA

A hooped band whose size matches the wheel rim is fitted to the rim and heated to vulcanise in two stages over two days. Alternatively, on narrow front wheels liquid rubber is applied in three stages and cures in air but takes four days.

Airtight new style

More on this page. Because the band version is vulcanised – a form of chemically assisted rubber ‘heat welding’ – rather than just glued like tapes or sealants, you’d hope the seal will be more secure and permanent, certainly more than tape which can come away when it gets hot.
I had this system on the rear wheel of my Himalayan on an Excel rim with the safety lip and fitted with a Michelin Anakee Wild 130/80-17 M/C 65R TL plus a splash of Slime.
In Morocco I’d guess it lost a pound or two psi a week judging by the readings off my TPMS – though with elevation and temperature changes it was hard to evaluate accurately. This was with Slime plus a small nail in the back which I chose not to remove.
I prefer Airtight over the BARTubeless as the rubber may be lighter, would flex with the wheel and it takes less long. In late 2024 a mate Airtighted his Ducati Desert X, but a tyre swap in Marrakech revealed quite a messy application with some new woven covering mine didn’t have. It looked a right mess but didn’t leak.

Messy. Fraying from going too fast?

Alpina sealed spoke nipples
The Italian Alpina system individually seals each spoke nipple with a rubber o-ring, and is sold for many road bikes and so must be considered road legal.
The benefits of this system is that spoke tension can be adjusted while maintaining the tubeless seal. But how often do you do that on a decent rim? The permanently sealed bonding systems above may not work so well doing this, but as we know we’re usually talking very small turns of the nipple to adjust tension, and should a leak develop it can be re-sealed. Also, there are 36 potential leak points. It seems a way over-complicated way of doing it compared to a single band like Airtight or BARTubeless inside the well.

Kineo wheels
Beautifully forged after-market Italian Kineo tubeless rims, popular with custom builders. They’re the only ones I know of and for a Transalp will be at least €1000 each. You’re welcome.

kineotl

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4 thoughts on “Tubeless: professional spoke rim sealing

  1. Olivier Tachet's avatarOlivier Tachet

    Hi ,

    question : what in case to convert non-tubules frontwheel rim (Tenere 700) in tubules ?

    Any risk on the road ?

    Thanks for your feed back.

    Olivier

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    1. Chris S's avatarChris S Post author

      The problem is the front rim on T7 is not MT type with lips and so the tyre seal is less secure. I bet the back of the T7 is MT type, even though it runs a tube. I did the conversion to my XT660Z years ago, failed to monitor and lost air gradually from the front. So the proper way to do it is buy an MT 21″ Excel rim, get a hub or chop out your own one, lace the spokes, then get it professionally sealed or DIY. All quite expensive but if you travel in remote places alone, worth doing along with the rear, imo.

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      1. Olivier Tachet's avatarOlivier Tachet

        Thanks a lot for fast response and good advice, based on experience (XT660 )

        I will keep tube at the front, and DIY tubules rear-wheel.

        Fix the tube off front wheel “in the field” is not that hard compares whit hard MOTOZ Tractionater Adventure ;-) Hope that plugs will do the job ..

        have a nice day

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        1. Chris S's avatarChris S Post author

          Yes that is the simplest solution. It still means having to carry all they tube repair tools but as we know, front punctures are rare.

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