Category Archives: Yamaha Serow 250

Touring Serow: filter, pegs, shock

Serow Index Page

Not being a UK model, it can be a bit of a lottery ordering parts for the Serow, but generally it seems any XT250 from the same years is near identical. They’re not UK models either, but there seems enough around online in the UK. Webike.jp is the best I’m told, and pretty fast. Procycle in the US was amazingly fast for some TW200 parts. Oregon to my door in 3 days with a free sonic boom!
The chain is only a skinny 428 (next size down from 520), but a heavy duty got fitted which looks nearly the same as a 520. There’s a lot of caked-in Salisbury Plain mud splattered all around the nooks and crannies and a bit of surface rust, but nothing drastic.

• XT250 air filter for a tenner off ebay. Never seen one that small.

Three bearings and two seals

• Rear wheel bearings. The bike was used for muddy UK trail rides and the bearings didn’t feel that smooth and solid. Again a lottery if not buying factory parts; I took a chance and these were the ones.
I did some front bearings once but not rear bearings – never knew there were three in there (two on the chain side; no cush drive, like the CRF).
I expected the usual gnashing of teeth, but it was dead easy after a quick YouTube and and no special tools required. I peeled out the rubber seals with a tyre lever, heated the area over a camp stove, then used a thin, long, round rod with a freshly-sawn sharp end to tap one out, starting on the brake side (single bearing). There is a spacer tube between the bearings along which the axle normally slides, but the bearing’s inner diameter is 1mm or less smaller, which provides a smidge of a lip for the rod’s edge to work on. Once the spacer drops out, the chain side bearings are easier to tap out.
Once greased up, the new ones gently tapped in easily (no need for freezing to shrink them), using a large socket on the bearing to spread the load evenly, and the bikes axle to help line up the last bearing and spacer tube. So satisfying when it all goes to plan.

• Trail Tech engine temperature read-out. There are Chinese cheapies on ebay for 20 quid but for 3 times the price, I know well that a T’Tech will last (left: WR250R). Clamp the wire anywhere very hot then learn a median reading so you know what’s excessive. Air-cooled run hotter so it’s good to keep an eye on things and slow down if needed. My Him 411 got up to 270°C on the motorway. The battery powered read out is handy to read ambient morning temps too (left), before starting the engine.

• Replaced the stock cheesecutter pegs with some full-fat WR footrests I had left over. They only came in blue – or black costs loads more.

Well hidden

• As usual I wonder about upgrading the shock; an easy way to improve the off road ride. But I forget that stock Yam 250 suspension is not necessarily the soggy mush off a CRF. The TTR had great suspension, and it seems Serow (especially the previous 225) is closer to TTR than the 250 Serow which has no damping adjustment. In the RM vid below, matey is swapping out a stock 6.7 kilo spring from a US-model XT250 for a Racetech 9.8. It seems a pretty easy job with no deadly compression required. I don’t know what my spring rate is and whatever damping I have left comes free.

The YSS shock is the cheapest at £330 with compression damping and a juicy red spring which must be worth 50 quid alone. A YSS was OK on my Himalayan 411. Internally I’m told they’re crude, but YGWYP4.
I thought about it, then held off and instead chipped away at the preload rings with a hammer and old screwdriver, assuming I need more than the orevious owner who was probably half my weight. The rings were now ⅔s down the threads but adfter a ride along a bumpy lane it was way too much. Back home more chipping to back off a bit. The unadjustable front fork also seems usefully firm.
So maybe the suspension is not so bad after all, and now knowing the shock can be easily removed and taken apart and the spring is firm, it would be great to fit a hydraulic preload adjuster (HPA; above left). I’ve had them on previous bikes: just turn a knob to vary the spring preload depending on loads or terrain. You can almost do it while you ride. Who needs ESA? The problem is finding one that will fit what is probably a KYB shock. There is space enough around the shock for the hose and mechanism, but along with the exact diameter, I’m told there is no commonality with shock body threading like there is with other screwed fittings.

If I don’t manage to find an HPA, I’m eyeing up a Hagon shock with combined damping/compression adjustment and an optional HPA (left), all made to measure in merry old England for 600 quid with a plain black spring.
Back in the 1980s I used to get the fragile stock wheels respoked at Hagons when they were in Leytonstone, in the day when I rode full-sized XTs.

Serow: tubeless mounting trick

Tubeless index page
Serow index page

Update: fitting a new Mich Wild months later, none of the tricks below worked.
The answer was one of these. I should have bought one years ago.

With the rear wheel off to check over and fit new bearings, I removed the Serow’s tubeless Pirelli MT43 trials tyre to fit a right-angle valve so as to end airline forecourt faffing once and for all. The Serow’s rear wheel only is an early example of OEM spoke tubeless. It’s even stamped with ‘tubeless tire applicable’.
Levering the tyre back on, as I aired it up the tyre beads (edges) would not seal and mount onto the rim. With no inner tube to push it out, more pumped air was escaping than stayed in. It’s a common thing fitting tubeless, but with the valve core removed to maximise airflow, a bit of jiggling and pushing usually gets air going in faster than leaking out, pushing the beads against the rim’s MT lip. Once that happens, pressure quickly builds up, forcing the beads to ease over the lip and onto the rim with a ‘pop’. The job’s helped with a fast compressor like my 2.3 cfm Viair.

But not this time. Maybe it was something to do with the 4.00 18 Pirelli’s tall, thin sidewalls. Next, I tried the well known ratchet strap method, as I did on my XT660 years ago (below left). No luck. Rubbing my chin, I thought about the Icelandic method: injecting fuel through the valve hole, followed by a lit match. But that hadn’t worked on the XT either (below right). With the XT it had been just a matter of hours jiggling, pushing and pulling with the ratchet on, although having the brains to turn the car engine on gave the pump the extra poke it needed.

Bits of tube

After doing a bit more of that on my Serow wheel without success, I tried jamming bits of plastic tubing into the unmounted gaps (left). They should slow the escaping air enough for pressure to build up inside for the beads to catch. Not this time (have I said that already?). All they did was push the bead further down into the well.
So I turned to the bicycle inner tube method which years ago worked on my Land Cruiser, fitting five tubeless tyres by hand in the back yard. Lay the wheel rim flat on a bench so the tyre is unsupported and the lower bead presses down onto the rim’s lower edge. When a moto wheel rests on its disc rotor or sprocket, this happens anyway. That should get the lower tyre bead to press or at least rest on the wheel rim, reducing air loss.
On the upper side, jam a soapy bicycle inner tube into that gap. I didn’t have an 18″ tube so I knotted a 29er, lubed it up, shoved it in and gave it some air. I tried for ages but this didn’t work either. I tried another compressor – same. It was the end of a hot day; perhaps the low air density was having an impact? I whacked in some CO2 cartridges I’ve had lying around for years. No change.

18-inch inner tube method

I emailed a pal who’s Mrs also runs a 250 Serow. He confirmed that for some reason, it’s near impossible with this rim/tyre combo, even with something called a beader mousse. Take it to a bike shop, he said.
I’ve not heard of beaders. He linked to a Trials shop which sold them for 30 quid: basically an 18-inch neoprene ring, like a solid pushbike inner tube mousse and a bit like the pushbike inner tube trick. Maybe it’s needed with modern trials bikes which these days run 18-inch rear tubeless and like me, have mounting issues. Note in the video below how the well-lubed ring handily squeezes itself out as the tyre pressure builds up, even with a handpump. Iirc, with inner tubes you have to pull them out before they get jammed.

It cannot be that hard so next day I gave it another go, hoping some knack might have manifested overnight, as often happens. I tried rings on both sides with whatever I had lying around. No good. But this is what worked.
With the wheel flat on a bench and the tyre pressing down on the lower rim, as described above, where the upper tyre’s well-lubed bead was clearly off the rim, I lifted it out with a tyre lever then slowly levered it back down onto the rim. This either put it closer to the rim or right on it. No inner tubes, ratchets or mousse rings. With the tyre well lubed this simple move did the trick. Turning the pump on, in seconds the motor’s drone strained reassuringly as bead caught, and a few seconds later both beads popped in place. Now we know.

Pumped!!

Blocky trials tyres are actually pretty effective for technical UK trail riding, as opposed to the more obvious knobblies, though neither are great for setting IOM record laps and wear fast.

Like a 4×4 sand tyre, at very low pressures the thin sidewalls flex out to e l o n g a t e the tyre’s footprint, giving tank-track like traction. In the late 70s I remember doing a little enduro at Badgers Mount in Kent on my TS185 (above left and below). Against PEs, Bultacos and the like, I wasn’t a contender of course, but in the muddy woods at jogging speeds my trials-tyre shod TS had grip like no other tyre I’ve ever tried.